Consumer Type Capacitors

Consumer-type capacitors, also known as electrolytic capacitors, is a type of
capacitor commonly used in consumer electronics and electronic devices.

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Production Processes

  • Winding
    The process begins with winding the metallized film to create the capacitor's core.
  • Thermal Pressing
    Thermal Pressing
    The wound rolls are then thermally pressed to enhance the film's dielectric properties and to ensure the capacitor holds its shape.
  • Wrapping
    A protective wrapping is applied to the capacitor for insulation and to maintain structural integrity.
  • Gold Spraying
    Gold Spraying
    Gold is sprayed onto the capacitor leads to improve electrical contact and corrosion resistance.
  • Ring Removal and Edge Rolling
    Ring Removal and Edge Rolling
    Any holding rings are removed and the edges of the capacitor are rolled for a smooth finish.
  • Soldering and Potting and Baking
    Soldering and Potting and Baking
    The leads are soldered to the terminals, and the capacitor is sealed with a resin or glue (potting) and then baked to cure the sealant.
  • Reeling and External Inspection
    Reeling and External Inspection
    The capacitors are wound onto reels for handling and an external inspection is conducted to check for manufacturing defects.
  • Testing
    The capacitors undergo a series of tests to ensure they meet the necessary electrical specifications.
  • Printing
    Capacitors are printed with necessary information including capacitance, voltage rating, and manufacturer details.
  • Lead Cutting and Taping
    Lead Cutting and Taping
    Leads are trimmed to the appropriate length and capacitors may be taped together in strips for automated installation.
  • Full Inspection (Safety Regulation)
    Full Inspection (Safety Regulation)
    A comprehensive inspection is conducted in accordance with safety regulations to ensure all capacitors are compliant.
  • Final Quality Control (FQC)
    Final Quality Control (FQC)
    A final quality check is performed to ensure each capacitor meets the company's standards.
  • Small Packaging
    Small Packaging
    Capacitors are packaged into smaller units for retail sale or distribution.
  • Bulk Packaging
    Bulk Packaging
    Finally, capacitors are packaged in bulk for shipping to large-scale customers or distributors.

Custom Metallized Electrolytic Capacitors

Nantong Jiangsen Electronic Technology Co., Ltd.
Nantong Jiangsen Electronic Technology Co., Ltd.
Jiangsen Electronic Technology Co., Ltd. is located in a historical and cultural city of Jiangsu Province Rugao. The Hui-style "Shuihui Garden" tops in gardens and can be found nowhere else. As the hometown to "flowers and plants", the traditional bonsai wins appraise from home and abroad. Moreover, Rugao enjoys the reputation of being the city of longevity. Nantong Jiangsen Electronic Technology Co., Ltd., a dazzling pearl, is sparkling on this ancient and magic land.

Our company covers an area of 78 acres with a construction area of 40,000 square meters.We are China Custom Metallized Electrolytic Capacitors Suppliers and Custom OEM Consumer Type Capacitors Factory. The first phase investment amounts to 160 million RMB and the registered capital is 60 million RMB. With an integration of manufacturing, designing and sales, our company has high automation in metalized films and film capacitors of all series and pitches.
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Consumer Type Capacitors Industry knowledge

In power supply filtering applications, how do consumer type capacitors specifically filter out high-frequency noise and interference in power supply signals?

In power supply filtering applications, consumer type capacitors mainly use their capacitance characteristics to filter out high-frequency noise and interference in power signals. Specifically, capacitors play the role of "energy storage" and "energy release" in the circuit, and can effectively deal with unstable factors in the power supply.
When high frequency noise and interference are present in the power supply, these high frequency components will try to pass through the capacitor. However, since the impedance of a capacitor decreases with increasing frequency, high-frequency noise and interference produce a lower impedance on the capacitor, so most of the high-frequency noise and interference will be absorbed by the capacitor rather than being passed through the capacitor to subsequent circuits.
Capacitors store electrical energy and release it when needed. After the high-frequency noise and interference in the power signal are absorbed by the capacitor, the capacitor releases the stored electrical energy during the valley period of the power signal, providing stable voltage and current for the circuit. In this way, the capacitor acts like a "buffer", smoothing the fluctuations of the power signal and reducing the impact of high-frequency noise and interference on the circuit.
In order to more effectively filter out high-frequency noise and interference, consumer type capacitor Factory often use multiple capacitors combined for filtering. For example, a large-capacity electrolytic capacitor and a small-capacity ceramic capacitor can be connected in parallel. Large-capacity electrolytic capacitors are mainly used to filter low-frequency noise and interference, while small-capacity ceramic capacitors are used to filter high-frequency noise and interference. Through reasonable capacitor selection and circuit design, high-frequency noise and interference in the power signal can be effectively filtered.

How do consumer type capacitors reduce electromagnetic interference (EMI) and improve electromagnetic compatibility (EMC) in decoupling applications?

In decoupling applications, consumer type capacitor factories play a vital role in reducing electromagnetic interference (EMI) and improving electromagnetic compatibility (EMC).
Isolation and decoupling:
One of the main functions of capacitors is isolation and decoupling. In circuits, capacitors can be used as decoupling devices to separate the direct current (DC) and alternating current (AC) parts of the circuit. This helps reduce electromagnetic interference between different circuit parts.
Through decoupling, capacitors can absorb and store energy from the power supply or other circuit parts, preventing this energy from adversely affecting sensitive circuits.
High frequency noise suppression:
Capacitors have very low impedance to high frequency noise, which means they can easily absorb and filter out high frequency noise. This property makes capacitors very effective at reducing electromagnetic interference.
When high-frequency noise attempts to pass through a circuit, the capacitor absorbs it and converts it into charge that is stored on its plates, preventing this noise from propagating further.
Electromagnetic shielding:
Although capacitors themselves do not directly provide electromagnetic shielding, they can play an indirect shielding role in circuit layout and design.
By properly arranging capacitors and other circuit components, you can create a low-impedance barrier that reduces the possibility of electromagnetic fields propagating from one circuit part to another.
Power supply stability:
In power supply decoupling applications, capacitors stabilize the supply voltage and reduce electromagnetic interference caused by power supply fluctuations.
By providing a stable power supply, capacitors ensure that other components in the circuit operate at a stable voltage, thereby reducing electromagnetic interference caused by voltage instability.
Optimize layout and design:
In circuit design, optimizing the layout and selection of capacitors is also the key to improving electromagnetic compatibility.
Consumer type Capacitor Suppliers Selecting the appropriate type and value of capacitors, as well as placing them in the proper location, can minimize electromagnetic interference and improve the overall performance of the circuit.
Consumer type capacitors are used in decoupling applications to effectively reduce electromagnetic interference and improve electromagnetic compatibility through isolation, decoupling, high-frequency noise suppression, electromagnetic shielding, and optimizing power supply stability.